2019 Husqvarna FC 250 Service Repair Manual | Complete MX Bike Workshop Guide

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Professional-Grade MX Bike Documentation

This official factory manual provides the exact same technical specifications and repair procedures used by Husqvarna Motorcycles technicians. Covers all aspects of the 2019 FC 250 - the lightweight, high-performance 250cc 4-stroke motocross machine.

Important Notice for Racers

This manual contains critical safety information for working on high-performance motocross equipment. Always use proper lifting stands and follow torque specifications precisely.

Complete Coverage Includes:

Engine Full Rebuild: Step-by-step disassembly/assembly of the 249.9cc DOHC 4-stroke engine with titanium valve specs and crankcase servicing.

Keihin EFI System: Complete fuel injection service including throttle body maintenance, injector cleaning, and TPS adjustment procedures.

WP Suspension Setup: Detailed fork and shock service for the AER 48 fork and DCC shock with recommended sag measurements.

Pro Tip: The manual includes factory-recommended suspension settings for different rider weights and track conditions.

Chromoly Frame Service: Proper handling and alignment checks for the lightweight chromium molybdenum frame.

Electrical Systems: Complete wiring diagrams with connector views for the modern ECU-controlled systems.

Model Specifications:

Engine: 249.9cc liquid-cooled 4-stroke, DOHC
Fuel System: Keihin EFI with 42mm throttle body
Suspension: WP AER 48 fork / WP DCC shock
Transmission: 5-speed with DDS wet clutch
Weight: 212.6 lbs (96.4 kg) dry

Essential Maintenance Procedures

This manual provides the critical information needed to keep your FC 250 performing at race level:

Valve clearance inspection and adjustment
Piston replacement intervals and procedures
Clutch basket inspection and service
Cooling system maintenance
Wheel bearing service and replacement
Chain and sprocket wear analysis

Special Tool Requirements:

The manual includes a complete list of Husqvarna special tools needed for proper servicing:

Valve spring compressor tool
Flywheel puller set
Case splitting tools
Fork seal driver set
ECU diagnostic interface

Frequently Asked Questions

Q: Does this manual cover both US and EU models?

A: Yes, it includes all specifications for both market versions, highlighting any emissions-related differences.

Q: Are the suspension settings different for the FC 250 vs FE 250?

A: Yes, this manual provides the motocross-specific settings for the FC model's more aggressive suspension.

Q: Does it include the break-in procedure?

A: Yes, complete with the factory-recommended run-in process for optimal engine life.

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2019 Husqvarna FC 250 Factory Service Manual